With the Manufacturing Execution System JAG MES, production facilities and manufacturing processes can be monitored, controlled and optimized throughout the entire company.
In addition to planning, controlling and monitoring production, other powerful functions are also included that make the JAG MES a platform for digital production.
The JAG MES is integration platform for machines and plants with various control systems.
The increasing modularization in machine and plant construction requires increasingly the integration of machines and package units with own controls and the data exchange with third-party software applications.
For horizontal integration, we prefer to use vendor-independent industry standards such as OPC UA, OPC DA, MQTT and Modbus/TCP. Our own development department implements customer- or project-specific interfaces, if required.
Data exchange with ERP systems uses interfaces developed specifically for this purpose.
For integration with SAP ERP, we have developed a configurable interface for bi-directional data exchange.
Master data such as articles and recipes, production and transport orders as well as feedback from production (protocols, inventories) are exchanged via this interface.
With the JAG OEE Cockpit module, OEE and other key performance indicators (KPIs) can be determined, visualized and evaluated.
The JAG OEE Console provides a user interface for the manual recording of reasons for a plant shutdown.
Die Overall Equipment Effectiveness (OEE) oder Gesamtanlageneffektivität (GAE) ist eine Kennzahl in der Produktion. Sie definiert den Prozentsatz zu der eine Anlage, in einer vorgegebenen Geschwindigkeit, Qualitätsprodukte produziert.
OEE = VF x LF x QF
VF: Verfügbarkeitsfaktor = Verfügbarkeit / Planbelegungszeit x 100 = x %
LF: Leistungsfaktor = Istleistung [Stück/Zeit] / Sollleistung [Stück/Zeit] * 100 = x %
QF: Qualitätsfaktor= Anzahl guter Teile / Anzahl Defektteile
Die Overall Equipment Effectiveness bildet die Grundlage für Verbesserungen der Prozesse durch die Identifizierung von Produktionsverlusten und Verbesserung der Produktqualität.
The JAG MMS Maintenance Management System is monitoring the plant status and helps to plan and perform plant maintenance.
The JAG MMS Maintenance Management System enables plant owners to operate and maintain their infrastructure and production facilities in an efficient and truly paperless way.
Access to operational and production data from all of the Company's production facilities is an essential prerequisite for Industry 4.0.
The JAG Historian uses an intelligent compression algorithm. With this algorithm and the use of Microsoft SQL servers for data storage, process parameters as well as sensor and actuator data can be recorded with sufficient accuracy without the amount of data becoming uncontrollably large.
The JAG Historian makes ad hoc data analysis easy. The JAG Historian Console allows the creation and storage of any analysis with drag-and-drop.
Data can be exported for analysis with third-party applications.
The industry standard LoRaWAN (Long Range Wide Area Network) enables simple and cost-effective data transmission. By connecting the sensors to the network, you obtain an overview of the operating status of the individual plants and their location, creating the basis for monitoring and analysing your operating data. This opens up completely new possibilities for optimising your energy consumption.
JAG Process Solutions PTY LTD
420 Victoria Street
T +61 (0)39 940 14 18
F +61 (0)39 381 07 00
Leader in process technology. Engineering and construction of turnkey process plant for the food, pharmaceutical and biotech industries. Plant engineering, basic engineering, plant construction and process automation are all part of our range of services, as too is the implementation of process control technology. Our automation solution and process control systems (MES, SCADA, PLC) are made to measure for the process industry.